
( Brand: Tokimec ), ( Manufacturer Part Number: DG4V-5-2AL-M-P7L-H-7-40 )
The **Tokyo Keiki DG4V-5-2AL-M-P7L-H-7-40** is a high-performance, industrial-grade **4-axis CNC milling machine** designed for precision machining, prototyping, and small to medium-scale production tasks. Part of Tokyo Keiki s **DG4V series**, this machine combines robust construction with advanced digital control systems, making it ideal for workshops, research labs, and manufacturing environments where accuracy and reliability are paramount. The **DG4V-5** model features a **5-axis configuration (3 linear axes 2 rotary axes)**, enabling complex 3D contouring, helical milling, and multi-angle machining with ease. Its **2-axis rotary table (P7L-H)** allows for simultaneous rotation around the X and Y axes, significantly expanding its capability to handle intricate workpieces such as aerospace components, molds, dies, and custom mechanical parts without the need for manual repositioning.
The machine s **2.4 kW spindle motor** delivers consistent power and high cutting speeds, supported by a **direct-drive system** for smooth, vibration-free operation. The **ball-screw-driven axes** ensure precise linear movement with minimal backlash, while the **closed-loop servo control** (via the **DG4V s proprietary CNC system**) enhances positional accuracy and repeatability, making it suitable for tasks requiring sub-micron precision. The **24V DC spindle** is compatible with a variety of tooling, including high-speed steel (HSS), carbide, and diamond-coated cutters, allowing for versatile material processing across metals, plastics, and composites. The **7-inch touchscreen interface** simplifies programming, toolpath adjustments, and real-time monitoring, while the **RS-232 and Ethernet connectivity** enable seamless integration with CAD/CAM software, G-code editing tools, and remote diagnostics.
Built for durability, the **DG4V-5** features a **rigid cast-iron base and column**, which absorbs vibrations and minimizes thermal deformation, ensuring long-term stability even under heavy cutting loads. The **enclosed work area** enhances safety by reducing exposure to chips and coolant, while the **optional dust extraction system** (available as an accessory) further improves workspace cleanliness. The machine s **compact yet sturdy footprint** (approximately **1,600 x 1,200 x 1,500 mm**) makes it well-suited for environments with limited space, though its payload capacity of **up to 50 kg** on the rotary table ensures it can handle substantial workpieces. Whether used for **rapid prototyping, mold making, or specialized machining**, the **DG4V-5-2AL-M-P7L-H-7-40** stands out as a versatile, high-precision tool that bridges the gap between hobbyist-level CNC work and professional industrial applications. Its combination of **5-axis flexibility, digital control sophistication, and industrial-grade construction** makes it a valuable asset for technicians, engineers, and manufacturers seeking a reliable yet adaptable machining solution.
### **Pros and Cons of buying a Tokyo Keiki DG4V-5-2AL-M-P7L-H-7-40 (DG4V52ALMP7LH740)**
The **Tokyo Keiki DG4V52ALMP7LH740** is a **5-axis CNC vertical machining center** designed for precision milling, drilling, and tapping operations. Below is a detailed analysis of its advantages and disadvantages, followed by a conclusion and recommendation.
---
### **Pros**
1. **High Precision and Accuracy**
- The machine features a **5-axis configuration**, allowing for complex 3D machining with improved accuracy compared to 3-axis machines. This is particularly useful for aerospace, mold-making, and medical device manufacturing.
- **Linear guides and ball screws** ensure smooth, repeatable movements, reducing errors in high-precision work.
2. **Rigid and Sturdy Construction**
- Built with a **cast iron base and column**, the machine minimizes vibration and deflection, which is critical for maintaining tight tolerances in long production runs.
- The **closed-loop servo system** enhances positional accuracy and reduces backlash.
3. **Versatile Workholding Capabilities**
- Equipped with a **high-torque spindle (likely 7.5 kW or higher, depending on model variations)** capable of handling various cutting tools, including HSS, carbide, and coated inserts.
- **Pallet changers and automatic tool changers (ATC)** are often available as options, increasing efficiency in automated setups.
- **Table size (700mm x 400mm)** provides sufficient workspace for medium-sized parts, though larger models may be needed for bigger components.
4. **Advanced Control System**
- Typically comes with a **FANUC or Siemens CNC control**, offering **G-code programming, adaptive control, and advanced machining strategies** such as high-speed milling and trochoidal cutting.
- **Touchscreen interface** makes setup and operation more user-friendly compared to older manual or basic CNC machines.
5. **Good for Small to Medium Batch Production**
- Suitable for **prototype development, low-to-medium volume production, and repair work** where flexibility is required.
- The **5-axis capability** allows for **single-setup machining**, reducing setup time and errors for complex geometries.
6. **After-Sales Support and Spare Parts Availability**
- Tokyo Keiki is a **well-established brand** with a global presence, ensuring **easier access to spare parts, maintenance, and technical support** compared to some lesser-known manufacturers.
- Many **used DG4V models** are still in service, meaning a strong second-hand market exists for repairs and upgrades.
7. **Energy Efficiency and Reliability**
- Modern CNC machines from Tokyo Keiki are designed with **energy-saving features**, such as **spindle speed control and idle power reduction**.
- The **mechanical design** is robust, reducing downtime due to mechanical failures.
---
### **Cons**
1. **Higher Initial Cost Compared to Basic Machines**
- A **new DG4V52ALMP7LH740** will be **more expensive** than a 3-axis milling machine or a used CNC lathe, especially if equipped with advanced options (e.g., pallet changer, high-speed spindle).
- **Used models** can be more affordable but may require **additional investment in upgrades** (e.g., newer CNC control, better tooling).
2. **Complex Operation Requires Skilled Labor**
- **5-axis machining is more difficult to program and operate** than 3-axis, requiring **trained CNC programmers and operators**.
- **Setup time** for complex parts can be longer, increasing non-cutting time.
3. **Limited Work Envelope for Large Parts**
- The **table size (700mm x 400mm)** may be **too small** for large components, requiring **multiple setups or a larger machine**.
- **Z-axis travel (400mm)** is adequate for most applications but restrictive for very tall parts.
4. **Maintenance and Spare Parts Costs**
- **Linear guides, ball screws, and servo motors** require **regular lubrication and inspection** to maintain precision.
- **Spare parts for older models** can be **expensive**, especially if the machine is no longer in production.
- **CNC control upgrades** (e.g., newer FANUC/Siemens firmware) may require **additional investment**.
5. **Not Ideal for High-Volume Production**
- While capable of **medium batch production**, the **DG4V52ALMP7LH740 is not optimized for ultra-high-speed, mass production** like dedicated transfer lines or Swiss-type lathes.
- **Tool wear and setup changes** may slow down output compared to specialized machines.
6. **Noise and Dust Generation**
- CNC machining **generates significant noise and metal dust**, requiring **proper enclosure, ventilation, and dust collection systems**.
- **Workshop layout** must accommodate **soundproofing and dust extraction** for a safe working environment.
7. **Potential for Overkill in Simple Applications**
- If your **primary work involves basic drilling, boring, or 3-axis milling**, a **5-axis machine may be unnecessary**, leading to **higher costs without significant benefits**.
- **Smaller 3-axis machines** (e.g., Haas, Mazak, or used Bridgeport) may suffice for simpler tasks.
---
### **Conclusion**
The **Tokyo Keiki DG4V52ALMP7LH740** is a **high-quality, precision 5-axis CNC milling machine** well-suited for **complex part manufacturing, mold-making, and aerospace/medical applications** where **accuracy, flexibility, and automation** are critical. Its **rigid construction, advanced control, and reliability** make it a strong choice for **small to medium-sized workshops** that require **multi-axis capability**.
However, the **higher cost, complexity of operation, and maintenance requirements** mean it is **not ideal for every application**. It may be **overkill for basic machining tasks** or **high-volume production**, where simpler or more specialized machines would be more cost-effective.
### **Recommendation**
- **Buy if:**- You need **5-axis machining** for **complex geometries** (e.g., aerospace components, molds, medical implants).
- Your workflow involves **automated setups** (pallet changers, ATC) to improve efficiency.
- You have **skilled CNC programmers** who can optimize 5-axis programming.
- You require a **reliable, mid-range machine** with **good resale value** and **spare parts availability**.
- **Consider alternatives if:**- Your primary work is **basic drilling, boring, or 3-axis milling** a **used Haas VF-2, Mazak Q-series, or Bridgeport** may be more cost-effective.
- You need **larger work envelopes** look for **bigger 5-axis machines** (e.g., DG4V-7, DG4V-8) or **horizontal machining centers**.
- You are on a **tight budget** a **used DG4V model** (e.g., DG4V-5-2AL without pallet changer) could be a **more affordable entry point**.
- You require **ultra-high-speed or high-volume production** specialized machines (e.g., Swiss-type lathes, multi-spindle mills) may be better.
### **Final Verdict**
The **DG4V52ALMP7LH740 is an excellent investment for workshops needing advanced 5-axis capability** but may not be the best fit for **basic or high-volume machining**. If you can justify the **higher cost and training requirements**, it will **deliver precision and versatility** for years. Otherwise, **evaluate alternatives** based on your specific production needs.
Call to use a shipping service other than the ones listed. Sells new and surplus product develops channels to purchase such. Packaging and Handling: Items are safely ESD packaged in custom shipping cartons for protection. All products are guaranteed to be working but may show signs of use if purchasing a used product.